HYDRAULITECHS SPECIALIZES IN THE PRODUCTION OF HYDRAULIC SHOP MACHINERY
2215 Faithfull Avenue, Saskatoon, SK S7K 1T8, Canada
Hydraulitechs
Hydraulitechs

Call Us

HONING MACHINE
FULLY AUTOMATED TUBE HONING

Fully Automated Tube Honing Machine- Honix 15/ Honix 20

The HONIX 15/20 design is innovative and revolutionary, making it stand out from other honing machines in the hydraulic repair industry. It is designed by experienced engineers who removed the hassles in the honing process. Use the HONIX 15/20 to increase the quality and productivity of your operation.

Automatic Tube Honing Machine
Automatic Tube Honing Machine - Constant Pressure Self Feed
Automatic Tube Honing Machine -  Oil Cleaning System
Automatic Tube Honing Machine - Control Panel
Automatic Tube Honing Machine - Automatic or Manual Cycling

Automatic or Manual Cycle

  • Increase operator productivity 
  • Faster cutting rates
  • Consistent quality
  • Time-saving
  • User-friendly
  • Customer satisfaction
  • Reduce material waste
  • Decrease part rejects
  • Low maintenance

Honing Machine
Features

  • Voltage Max         410V,10Hp,3Ph,50/60 HZ,30A
  • Travel Max     15 ft or 20 ft , depending on the model
  • Travel Speed    100 ft/min
  • Bore Range    2.5”-21”
  • Max Honing Torque   500 ft/lb
  • Max Spindle Speed     225 rpm

Honing Machine
Consumables

  • Hydraulic Oil     Multi Grad 32/10 Gal
  • Honing Oil      20 Gal
  • Honing Head   ANR160A
  • Fuse    FRZ ATDR30 GLS/600V/30A (#3)
  • Fuse     5A (#1)
  • Fuse     3A (#2)
  • Fuse                                                                                1A (#3)
  • Filter    Paper media coolant (#2)
  • Oil Filter (Power Unit)       Buyers HFA51025

Innovative Design of the Honing Machine

The HONIX 15/20 is a fully automated honing machine with electric over hydraulic design.

  • The hydraulic power unit is mounted below the frame that drives two hydraulic motors for the stroker and the honing head.
  • The honing oil centrifugal pumping system directly feeds the oil to the abrasive head media via the drive and feed assembly.
  • This innovative design does not require connecting a hose to lubricate the tube. The Operator can start honing without maintaining proper feed during the honing process.This is possible through a patent-pending constant-torque clutching mechanism.
  • The used honing oil is recycled through a 3-stage filtration process, thereby preventing galling between the workpiece and the tool.
  • This ensures maximum cutting rates, long abrasive media life, and quality results.
Automatic Tube Honing Machine - Innovative Design

Honing Machine Features

Automatic Tube Honing Machine - Oil Feeding System

AUTO HONING OIL FEEDING SYSTEM

The honing oil is directly fed to the abrasive head media via the drive assembly.

Automatic Tube Honing Machine - Self-Centering Mechanism

SELF-CENTERING MECHANISM AND WORK HOLDING SYSTEM

Regardless of the tube size, this system allows rapid setup and ensures the tube is centred after clamping.

Automatic Tube Honing Machine - Load Stabilizer System

LOAD STABILIZER SYSTEM

The system balances the weight off the honing head. This results a smooth and precise product.

Automatic Tube Honing Machine - HMI Touch Screen

PLC CONTROLLED TOUCH SCREEN WITH LOAD GRAPH AND MANUAL BUTTON

Load graph displays the load along the honing shaft during the strokes. This helps indicate locations of the tight bore spots.The manual stroker is available on the PLC to allow the operator to move the honing tool over the stroke length, to set the ends of the stroke during setup process.

 Automatic Tube Honing Machine - Oil Filtration

HIGH QUALITY HONING OIL FILTRATION

The 3-stage filtration system that includes magnets and paper media coolant filtration.

Automatic Tube Honing Machine -  Auto Tensioning System

AUTO TENSIONING SYSTEM AND ADJUSTABLE LOAD WHEEL & REMOTE PRE-FEED WHEEL

The tensioner ensures the honing media remains in constant pressure contact with the tube during the entire honing process. Pre-feed wheel allows the operator to engage/disengage the honing stones with the bore.

Hydraulic Repair - Automatic Tube Honing Machine - Diagram
Automatic Tube Honing Machine - Diagram 2

Unlocking the Benefits of Automatic Honing for Hydraulic Cylinder Tube Finishing

The benefits of fully automated tube honing include increased efficiency, repeatability, and the ability to handle large volumes of production with minimal human intervention. Automated systems can be programmed to adjust parameters such as feed rates, pressure, and tool movements, leading to a more streamlined and controlled manufacturing process.

Automatic honing for hydraulic cylinder rod finishing offers several advantages over manual methods, particularly in terms of efficiency, precision, and overall machining quality:

Consistent Precision

Automatic honing ensures a consistent level of precision in every cycle. The programmed parameters control tool movements, pressure, and feed rates, resulting in uniform and accurate surface finishes on hydraulic cylinder tubes.

Efficiency and Speed

Automated honing machines operate at higher speeds compared to manual methods. This increased efficiency allows for faster cycle times, enabling manufacturers to complete more honing processes in a shorter period.

Repeatability

Automatic honing systems provide high repeatability in the honing process. Once programmed, the machine consistently replicates the specified parameters, minimizing variations between different workpieces and ensuring uniform quality.

Reduced Labor Intensity

Automation reduces the reliance on manual labor for the honing process. This not only minimizes operator fatigue but also allows skilled workers to focus on more complex tasks, contributing to overall shop efficiency.

Optimized Tool Life

Automated systems can monitor and adjust parameters during the honing process, optimizing tool usage. This results in extended tool life, reducing the frequency of tool changes and associated downtime.

Enhanced Control and Monitoring

Automatic honing machines provide comprehensive control and monitoring capabilities. Operators can closely track parameters such as pressure, feed rates, and tool wear, allowing for real-time adjustments and ensuring consistent quality.

Adaptability to Various Materials

Automatic honing systems can be programmed to adapt to different materials and hardness levels. This flexibility is crucial for machining hydraulic cylinder tubes made from various alloys or materials.

Minimized Human Error

Automated systems reduce the risk of human error associated with manual honing. Precise control over the machining parameters helps avoid inconsistencies and variations that can occur with manual operation.

Improved Surface Finish

Automated honing consistently produces a high-quality surface finish on hydraulic cylinder tube. The precision control over the honing process helps achieve smoother surfaces, contributing to improved performance and longevity of the components.
In summary, automatic honing offers a combination of precision, efficiency, and control that outperforms manual methods in hydraulic cylinder tube finishing. This technology is well-suited for high-volume production environments where consistency and quality are paramount.

Want to learn about our other Hydraulic Repair Shop Equipment?