HONING MACHINE
FULLY AUTOMATED TUBE HONING

Honing Machine
specifications

• Voltage Max         410V,10Hp,3Ph,50/60 HZ,30A
• Travel Max     15 ft or 20 ft , depending on the model
• Travel Speed    100 ft/min
• Bore Range    2.5”-21”
• Max Honing Torque   500 ft/lb
• Max Spindle Speed     225 rpm

Innovative Design of the Honing Machine

The HONIX 15/20 is a fully automated honing machine with electric over hydraulic design.

• The hydraulic power unit is mounted below the frame that drives two hydraulic motors for the stroker and the honing head.
• The honing oil centrifugal pumping system directly feeds the oil to the abrasive head media via the drive and feed assembly.
• This innovative design does not require connecting a hose to lubricate the tube. The Operator can start honing without maintaining proper feed during the honing process.This is possible through a patent-pending constant-torque clutching mechanism.
• The used honing oil is recycled through a 3-stage filtration process, thereby preventing galling between the workpiece and the tool.
• This ensures maximum cutting rates, long abrasive media life, and quality results.

AUTO HONING OIL FEEDING SYSTEM

The honing oil is directly fed to the abrasive head media via the drive assembly.

SELF-CENTERING MECHANISM AND WORK HOLDING SYSTEM

Regardless of the tube size, this system allows rapid setup and ensures the tube is centred after clamping.

PLC CONTROLLED TOUCH SCREEN WITH LOAD GRAPH AND MANUAL BUTTON

Load graph displays the load along the honing shaft during the strokes. This helps indicate locations of the tight bore spots.The manual stroker is available on the PLC to allow the operator to move the honing tool over the stroke length, to set the ends of the stroke during setup process.

HIGH QUALITY HONING OIL FILTRATION

The 3-stage filtration system that includes magnets and paper media coolant filtration.

LAG TRANSITION ADJUSTMENT

Lag Transition Adjustment: Fine-tunes the transition at both ends of the strokes, enhancing the quality and consistency of the finish.

DIGITAL HONING LOAD ADJUSTER

Allows precise adjustments to the honing load, ensuring the honing media maintains constant pressure contact with the tube throughout the entire honing process.

Unlocking the Benefits of Automatic Honing for Hydraulic Cylinder Tube Finishing

The benefits of fully automated tube honing include increased efficiency, repeatability, and the ability to handle large volumes of production with minimal human intervention. Automated systems can be programmed to adjust parameters such as feed rates, pressure, and tool movements, leading to a more streamlined and controlled manufacturing process.

Automatic honing for hydraulic cylinder rod finishing offers several advantages over manual methods, particularly in terms of efficiency, precision, and overall machining quality:

Consistent Precision

Automatic honing ensures a consistent level of precision in every cycle. The programmed parameters control tool movements, pressure, and feed rates, resulting in uniform and accurate surface finishes on hydraulic cylinder tubes.

Efficiency and Speed

Automated honing machines operate at higher speeds compared to manual methods. This increased efficiency allows for faster cycle times, enabling manufacturers to complete more honing processes in a shorter period.

Repeatability

Automatic honing systems provide high repeatability in the honing process. Once programmed, the machine consistently replicates the specified parameters, minimizing variations between different workpieces and ensuring uniform quality.

Reduced Labor Intensity

Automation reduces the reliance on manual labor for the honing process. This not only minimizes operator fatigue but also allows skilled workers to focus on more complex tasks, contributing to overall shop efficiency.

Optimized Tool Life

Automated systems can monitor and adjust parameters during the honing process, optimizing tool usage. This results in extended tool life, reducing the frequency of tool changes and associated downtime.

Enhanced Control and Monitoring

Automatic honing machines provide comprehensive control and monitoring capabilities. Operators can closely track parameters such as pressure, feed rates, and tool wear, allowing for real-time adjustments and ensuring consistent quality.