CYLINDER ROD POLISHER
AUTOMATIC / MANUAL MACHINE
Automatic / Manual – APR24/MPR24 Rod polisher
APR24/MPR24 Rod polisher is a high-quality, reliable machine designed for efficient and precise polishing of rods. It features a manual and automatic Full PLC/VFD system, providing greater flexibility and ease of use. With a 7.5 horsepower, VFD controlled 1,750 RPM PMAC motor as the spindle drive, 3 horsepower, 3600 RPM sander drive and ¼ horsepower DC variable motor as the sander head travel drive, this machine allows for easy adjustment of the RPM of the rod, from 0 RPM to 300 RPM.
PRODUCT BENEFITS
Efficient and Precise:
The APR24/MPR24 is designed for efficient and precise polishing of rods, ensuring consistent results every time.
Safe and User-Friendly
The machine features adjustable limit switches and rollers for safety, as well as an easy-to-use control panel.
Versatile
The frequency drive and adjustable sanding belt make this machine versatile for various polishing and repair jobs.
- VOLTAGE 360-460 V, 3 PH, 60 HZ
- AMP 20 AMP
- MAX LENGTH OF ROD 20 FT
- MIN LENGTH OF ROD 18 IN
- MAX EXTERNAL RODDIAMETER 15 IN
- MIN EXTERNAL ROD DIAMETER 1IN
- MAX ROD WEIGHT 10,000 LB
- MAX WIDTHOF EYE ON ROD 12.5 IN
- MAX DIAMETER OF EYE ON ROD 24 IN
- VOLTAGE PMAC7.5 HP WITH VFD
- SPINDLE SPEED CONTROL RANGE 0 TO 300 RPM
- MODEL GATOR20″
- DIAMETER 20 IN
- NUMBER OF JAWS 4 INDEPENDENT
- BELTS 2 B102
- SIZE OF #6
- ADJUSTABLE YES
- LOCKING SYSTEM YES
- MOTOR 3 HP, 3450 RPM
- SAND BELT WIDTH 4 IN
- DUST COLLECTION PIPE 3 IN
- SAFETY COVER YES
- AUTOMATIC & MANUAL YES
- SANDER ENGAGEMENT ELCTRO PNEUMATIC
- SANDER PRESSURE CONTROL YES
ELECTRICAL BOX and PLC CONTROL PANEL
- FUSE 6A
- FUSE 3A
AIR CONTROL UNIT
- AIR SYSTEM LUBRICATION OIL
SANDER BELT
- 4″ * 90″ ALUMINUM OXIDE SANDER BELT
ROD POLISHER DIMENSIONS
- ROD POLISHER TOTAL LENGTH 344 IN
- MACHINE HIGHT WHEN SANDER IS IN THE HIGHEST POSITON 102 IN
- MACHINE WIDTH 70IN
Rod Polisher Features
Polishing Head
The polishing head can be used in either automatic or manual mode, and features a hood protecting the operator from pinch points. There is also a 3″ diameter port to connect the dust collecting system.
Dust Collecting Cover
The dust collecting cover attachable to an external dust fan helps to keep the workspace clean and free of debris.
Position Adjustment Limit Switch
The position adjustment limit switch allows for accurate positioning and prevents over-polishing.
Electro Pneumatic Sander Engagement
The device’s electro pneumatic sander engagement ensures precision and consistency during the polishing process.
Electrical Cabinet / Control Cabinet
The APR24 features a NEMA electrical cabinet with overload protection and stop/start buttons, as well as an emergency push button for safety.
Automatic / Manual Feed System
The APR24 features an automatic/manual feed system for greater control and flexibility.
Cycle Counter Control
One of the key features of the APR24 rod polisher design is the ability to set the automatic polishing cycle number conveniently through a user-friendly touch screen.
Sander Pressure Control
The sander pressure control allows the user to adjust the pressure for optimal polishing results.
Chuck and Tail Head Design
The chuck on the left and tail head on the right end side, with a chuck design of 4 independent jaws and a diameter of 20″. The chuck and tail head are both fixed in height, and the tail stock accepts tapper shank morse #6.
Manual and Automatic full PLC/VFD System
The APR24 features a manual and automatic PLC/VFD system, providing greater flexibility and ease of use.The PLC can handle complex control sequences and logic, while the VFD can provide adjustable motor speeds, enabling operators to optimize the polishing operation for different types of rods or desired finishes.
Emergency Stops and safety guards
The emergency stops and safety guards ensure safety during operation.
